Gearbox Service

Gearbox Service

PROGRAMS

Gearbox Overhaul Support Plan

Precision Care for Gearboxes

Our specialists evaluate gearbox condition through vibration signatures, thermal imagery, and oil contamination checks, identifying bearing distress, gear tooth wear, and misalignment long before shutdowns occur. Results guide on-site recommendations and parts sourcing.

Preventative service plans include amp and megohm testing, brush and seal replacement, precision shimming, and calibrated lubrication intervals. These measures minimise unplanned downtime, meet manufacturer tolerances, and extend gearbox life across demanding heavy global cycles.

CYCLES

Gearbox Support Procedure

Ensuring Reliable Gearbox Function

Technicians begin with vibration signatures, oil debris checks, and thermal scans to detect imbalance, gear wear, or lubrication loss before production stops. Amp and megohm readings confirm electrical demand and insulation integrity in integral motor-gear systems.

After diagnosis, specialists set alignment, replace bearings, and restore proper backlash. Scheduled lubrication and contamination control reduce heat and extend component life. Follow-up tests verify load balance and keep the drive running within tolerance.

 

Before Faults Surface

Routine amp and megohm tests, vibration readings, and oil sampling reveal bearing distress, gear tooth wear, or lubrication loss before shutdown risks grow. Early findings allow scheduling service without disrupting production flow.

After Damage Located

Specialists review thermal images and dynamic load data to map damage. Precise shimming, bearing changeout, and gear re-alignment restore torque delivery. Confirmatory balance runs verify vibration is returned to acceptable limits.

Plan Long-Term Health

Custom preventative programs combine contamination control, scheduled lubrication, and periodic insulation checks. Trend reports highlight emerging issues, helping maintenance teams extend gearbox life and maintain plant reliability.
OFFERINGS

Gearbox Support Plan

We provide inspection, lubrication schedules, and vibration imaging to keep industrial gearboxes reliable and compliant.

Covers OEM Range

Service spans ABB, SEW-EURODRIVE, Rexnord, and other listed brands for tailored upkeep.

Testing Quality

Amp, megohm, and thermal diagnostics meet factory criteria to confirm optimal condition.

Extended Lifespan

Preventive programs cut downtime and extend gear tooth life through aligned lubrication.

Certified Experts

Field advisors apply vibration trends and bearing data to meet safety and audit demands.

RELIABILITY

Service Pledge

Support Whenever You Need

We back every gearbox overhaul with certified diagnostics and post-repair testing. Vibration, thermal, and contamination reports are documented so operations teams prove reliability and lower downtime costs greatly.

Request A Quick Check

Book certified gearbox test today to verify load motor alignment.